Concept

Contributing to a New Future Through Connectivity Technology

IoT+m / machiNet for assisting the manufacturing industry

• Traceability of quality data modeled on EV batteries
• Always-on, accessible-anywhere machine network (realtime operation monitoring)
• AI image recognition technology (deep learning) developed by Toshiba Machine for monitoring of machining processes
• "IoT+m Partner Group" for faster resolution of IoT issues

Contributing to higher productivity through robot and automation technologies

• Proposed collaborative dual arm robots for replacing human labor (reference exhibit)
• High-speed, high-precision THE series SCARA robots designed for manufacturing sites with high cycle time

Contributing to higher productivity through FA component technology

• Providing visualization easily and at low cost, Cloud connectivity using board-type PLC "TCmini"
• "NCBOY" high-performance positioner for various field networks for enabling multi-axis (48 axes) high-speed control
• Transfer system without wires using high-precision, high-response linear motors

3D inline decorating system enabling decorating directly on 3D objects

• Inline decorating system that enables decorating on curved surfaces (concave surfaces) using a piezo jet dispenser combined with a 6-axis robot

Total support for environment and quality issues

• Environment equipment for assisting in improving the plant environment and work environment and analysis technology for environment measurement and ensuring quality

FA components
Control equipment and systems

SCARA robots
Vertically articulated robots
Collaborative dual arm robots

Piezo jet decorating system

Environment-related equipment, material analysis

Contributing to a New Future Through Nanotechnology

UVM series for expanding the range of high-precision, high-quality machining based on Toshiba Machine's more than 40 years of experience in ultra-precision technology

• Provides automation and ensures machining precision repeatability to the ±1 μm level
• Includes new high-rigidity air spindle for high-efficiency/heavy duty machining of precision molds
• Dimensional correction machining function for 3D model revision and preventing regeneration of NC data
• Automation of workpiece handling, including load detection

ULG/ULC series for producing next-generation optical component molds and lenses

• Machining monitoring and new process recipe proposals for free-form surface machining
• 5-axis synchronous machining of free-form surface groove arrays in LED optical panel molds
• Sub-micron high-precision cylindrical grindig of high-pixel lens mold components (roundness: 0.1 μm, cylindricity: 0.5 μm)

GMP series for higher productivity from small-diameter to large-diameter glass lenses

• Fully-automatic die-molding transfer type glass molding for small diameters, low cost, and quick delivery
• Die-molding fix type and vacuum molding for high-precision molding of large-diameter glass lenses

Micro-pattern imprinting machines as a one-stop solution for micro-pattern molding needs

• Roll-to-plate imprinting machines for providing micro-pattern imprinting process solutions
• Low-cost, high-brightness imprinting solutions for nano-optical elements for producing high-brightness micro-LEDs (joint research with Riken)

High-precision milling machine
High-precision aspheric machine

High-precision die-molding transfer type
glass mold press machine

Nanoimprint process solutions

Contributing to a New Future Through Molding Technology

Advanced technology and IoT for creating value-added molding technology

• Die internal pressure optimization molding is used in ultra-large-size all-electric injection molding machines for reducing material costs and thin molding product defects
• Two-die change molding system for improving equipment operating rate (multimold system)
• Gas-restricting technology for reducing mold defects in heat-resistant molds and reducing mold maintenance
• IoT is used for quality analysis and collecting and managing molding machine and external setting data
• Can handle combined materials (CFRTP and GFRTP) and other new materials

Revamped molding machine lineup for higher productivity

• New GFRP molding wear-resistant nozzle for reduced nozzle changes and molding defects
• Proposals for modifying existing equipment to value-added molding machines and proposals for retrofit and periodic inspection for enabling an energy-saving environment
• Remote access to machine for reducing downtime

Contributing to a New Future Through Multidisciplinary Technology

Manufacturing supported by multidisciplinary technology
Advanced technology R&D through industrial-government collaboration

Creating a future that supports advancements in high-performance resins

Screw kneading extruder and process engineering for contributing to development of high-performance resins

• New kneading and fluidity simulation software and analyzer for internal behavior measurement and optimization of operating conditions for twin screw extruder
• Compact twin screw extruder research equipment incorporating process controller with ancillary equipment
• Compatible with recycling systems for waste plastic
• IoT package for operation monitoring systems comprising multiple extruders

High-performance film and sheet manufacturing technology for higher productivity

• New high-magnification, high-strength clips in simultaneous biaxial stretching machine
• High-quality biaxial stretching film testing machine incorporating shrink-tenter
• Next-generation high-shear mixing machine for higher material dispersion and improved material characteristics
• Sheet and film manufacturing machine incorporating hydraulic servo system for higher productivity
• Roll-to-Roll UV imprinting machine for non-transparent film imprinting technology

Simulation software/Process controller
Simultaneous biaxial stretching machine
Biaxial stretching film testing machine
with shrink-tenter
Sheet and film manufacturing machine

Roll-to-Roll UV imprinting machine

Twin Screw Extruder

Supporting a New Future Through Casting and Machining

Optimum Q (Quality) C (Cost) D (Delivery) for providing customers with large-size, high-precision components

• Casting and machining technology and skills developed with Toshiba Machine products enable high-precision casting of large and long objects and large-diameter, high-depth drilling
• 3D simulations are used for crafting higher quality and improving production efficiency
• Manufacturing sites where IoT is used for implementing more advancements (visualization of operations, predictive equipment maintenance, skills transfer)

Proposals for high-performance diecasting machines and unmanned lines designed for advanced automobile production

• New retrofittable injection mechanism "Dual-PCV" for thin molding using non-thermal treatment materials
• Proposals for new large-size injection machines for high-cycle molding of difficult-to-cast products
• Voice recognition technology for improved ease of operation and process linkage and IoT for less human labor

Diecasting support products for improved work environments and higher equipment availability

• Amount of applied mold release agent was cut to 1/10 (new spray head nozzle) for reducing the amount of sprayed release agent and plant drainage
• Providing services for maximizing service life of diecasting machines and for preventive maintenance plans
• Remote access to machine for reducing downtime

Liquid honing machining for improved productivity and higher quality of semiconductor components

• Liquid honing device for removing burrs on lead frames for electronic components reduces machining unevenness from the flat gun (6% drop in discharge unevenness) for higher product machining quality

Actual machined products
External sales products
Machining equipment
Casting demonstration
IoT and machining simulation (3D)

Diecast machines
Data collection software (dPAQET2)
New spray head

Liquid honing device

Contributing to the New Future Through Advanced Machining Technology

Featuring large-size 3D metal additive molding technology for the energy and environment fields

• Metal additive molding equipment and digital manufacturing technology for enabling molding of complex-shaped products

Experience for yourself the high precision and high efficiency of Toshiba Machine's advanced machining technology

• Horizontal machining center featuring high-speed, high-rigidity machining of molds for higher productivity
• Double column machining center with C-axis continuous indexing and high-precision machining for shorter machining times for aircraft parts
• Double column machining center featuring an FSW function capable of rough machining to finishing of large aircraft parts and automobile press molds
• CNC vertical lathe supporting high-pressure coolant for reducing chip separation and chip wear
• Combination lathe featuring sliding surface with high attenuation and ultra-high-pressure coolant for achieving high-speed, high-precision machining of difficult-to-cut materials for the aviation industry
• Table horizontal boring machine featuring for optimum high speeds, assurance of high accuracy and heavy duty machining
• IoT for visualization of machine tools, remote monitoring, and progress management monitoring of the assembly schedule

3D metal additive molding equipment
Molding samples and video

Horizontal machining center
Double column machining center
Table horizontal boring machine
Vertical lathe