High Precision Micro-grooving Machine UMP-D Series

UMP

Applications

In addition to straight-line / curved-line grooving, this series has a capability of various machining with high efficiency and high precision. It applies with up sizing of LCD and enables high precision machining of light guiding plate molds up to a maximum of 70 inches. The machine size can be selected based on the LCD size.

Features

High precision machining of fine grooves

High Precision V-V Roller Guide Way with non-circular system and linear motor drive system are equipped for the X and Y axis, realizing high rigidity and high responsiveness

Special accessory combination allows even more variable machining

  • The installation of Indexing Head (C1 axis) supported by High Precision Table Type Aerostatic Bearing Spindle enables highly precise turning.
  • The installation of Tool Swivel Slide (C2 axis) enables highly precise curved-line grooving.
  • The installation of Tool Indexing Head (A axis) enables highly precise tool edge aligning adjustment.
  • The installation of a spindle (rotation speed 10000min-1) enables fly-cutting.

The Cross Rail and Column are monoblock cast, and a strong and stable machine structure is provided.

Active Type Isolator is equipped. In addition to vibration feedback, feed forward control of machine position enables machining precision is increased to the limit.

Main Specifications

Main Specifications

UMP-
4560D

UMP-
6585D
UMP-
65105D
Applied LCD size (16:9)

Inch
(mm)

22
(487×274)
33
(735 x 415)
42
(930 x 525)
Table
(Vacuum Chuck Table is optional)
Working surface mm 500 x 400 750 x 600 950 x 600
C1 axis equipped mm φ400 φ700
Table allowance load C1 axis, including Sub-table kg 100 (*) 500 (*) 600 (*)
C1 axis equipped kg 30 100
Travel X (Cross movement of Table) mm 600 850 1050
Y (Longitudinal movement of Saddle) mm 450 650
Z (Vertical movement of Tool) mm 100 150
Maximum feedrata X: 15000 mm/min Y: 9000 mm/min
Z: 3000 mm/min C1: 300 min-1
Programming resolution X, Y, Z: 0.001µm
A, C: 0.00001deg
X: 0.01µm
Y, Z: 0.001µm
A, C: 0.00001deg
Machine mass kg Approx. 5800 Approx. 10000 Approx. 12000
Main Specifications UMP-65120D UMP-160160D
Applied LCD size (16:9) Inch (mm) 48 (1065 × 600) 70 (1550 × 860)
Table (Vacuum Chuck Table is optional) Working surface mm 1100 × 600 1400 × 1550
C1 axis equipped mm φ700 φ800
Table allowance load C1 axis, including Sub-table kg 650 (*) 400 (*)
C1 axis equipped kg 100 100
Travel X (Cross movement of Table) mm 1200 1600
Y (Longitudinal movement of Saddle) mm 650 1600
Z (Vertical movement of Tool) mm 150 150
Maximum feedrata X: 15000 mm/min, Y: 9000 mm/min, Z: 3000 mm/min
Programming resolution X: 0.01μm; Y, Z: 0.001μm; A, C: 0.00001 deg X, Y, Z: 0.001 μm; A, C: 0.00001 deg
Machine mass kg Approx. 13500 Approx. 25000

(*) Contact Sales Department as an allowance load is depending on the Table specifications.

Machining Examples

Curved-line groove sample 1
Curved-line groove sample 1
Curved-line groove sample 2
Curved-line groove sample 2

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